Tech

The advantages and disadvantages of common surface treatments

With more and more surface treatment methods becoming popular, it’s important to know which choice works best for you. We’ve assembled a variety of methods and assessed the pros and cons of each.
Electroplating

This process uses electrolysis to deposit metal film such as nickel onto the surface of other materials (often metals). Typically done to prevent oxidation, this process also has the benefits of enhancing wear resistance, improving conductivity and boosting aesthetics.

As for disadvantages, negligence with wastewater and exhaust from the process can cause pollution and potential health risks to those involved.

The alternative electroless nickel coating can be a safer option in this regard. More information and advice on the subject can be found online here: poeton.co.uk/standard-treatments/electroless-nickel-plating/.

Sandblasting

Unlike plating, sandblasting uses abrasion to alter the surface of the workpiece. Of course, there will typically be some form of sand, or equally abrasive material, which is then fired using compressed air.

Sandblasting is highly effective at cleaning the surfaces of the workpiece, whether it’s steel, ceramic or even plastic. It also strengthens the mechanical properties of the surface, enhancing resistance, durability and lifespan.

This process’s shortcomings are mostly manageable. The dust produced can be contained, and maintenance isn’t too tasking. You must ensure that the operator is highly experienced, however, in order to avoid damaging the workpiece.

Laser Etching

Many would think lasers are a great choice for surface treatment, with their accuracy and skill in making patterns. However, laser etching can lead to more abrasion, as the marks are elevated above the rest of the surface.

The process is still fast and precise and can be used on multiple types of metal, but it can be expensive, cumbersome and impractical with reparations. A detailed guide can be found here on laserax.

Spray Painting

This coating method should be familiar to most people. Spray painting simply consists of paint droplets being dispersed using a spray gun.

This method is fast and smooth, providing equal coverage across the entire surface and no differences in texture. The only real downside to this method would be the cost of machinery.

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